Products Flowserve Audco Ball Valve

Audco Ball Valves (frequently integrated with the Worcester Controls line under Flowserve) are elite process-industry components known for robust quarter-turn insulation, low pressure drops, and easy online maintenance. They are designed with unique floating or trunnion-mounted geometries that ensure a long service life in high-pressure and critical process conditions.

Core Engineering Features

  • Three-Piece Dynamic Build (Series 44): Removing three connector bolts while leaving the fourth as a pivot point allows the center body section to swing clean out of the piping layout. This enables immediate inline maintenance, seal swaps, or inspections with minimal downtime.
  • Cavity Pressure Self-Relief: Features a built-in seat relief configuration. If thermal expansion generates excessive pressure trapped inside the body cavity, the flexible seat lip shifts slightly away from the ball to automatically bleed the pressure back into the line.
  • Anti-Static & Blowout-Proof Stem: The bottom-entry stem is inherently blowout-proof under heavy pressure. An internal grounding mechanism discharges static electricity buildup between the valve body, stem, and ball.
  • High-Integrity Stem Packing: Live-loaded packing configurations utilizing Belleville springs automatically adjust for temperature fluctuations and wear, drastically mitigating volatile fugitive emissions.

Technical Specifications Matrix

Design Feature Small-Bore Process Applications Large-Scale Flanged Trunklines
Common Series / Line Audco Series 44 / F44 (Fire-Safe) Audco Series 51 / 52 & Split-Body
Structural Layout 3-Piece Floating-Ball Structure 1-Piece or 2-Piece Split Body Build
Bore Dimensions (NB) 15 mm to 50 mm (½" to 2") 65 mm to 250 mm+ (Up to 10"+)
Pressure Scale / Class ASME Class 800 / Up to PN 64 ASME Class 150 / 300 / Up to PN 40
End Joining Methods Socket Weld (SW), Screwed BSP / NPT Flanged Ends (ASME B16.5 / DIN)
Core MOC (Body) Forged Carbon Steel (A105) / WCB Cast Steel (WCB) / Stainless Steel (CF8M)

Special Application Variants

  • AF44 / F44 Fire-Safe Variant: Engineered with secondary metallic backing rings. If intense plant fire burns away the soft primary PTFE seats, the internal line pressure shifts the floating ball downstream against this sharp metal lip, securing a secondary leak-tight shutoff to contain volatile materials.
  • Severe Corrosive Lined Designs: For chemically aggressive processes (e.g., strong acids), Audco offers specialized variants cleanly lined with thick, dovetail-anchored PFA or FEP polymers. These completely isolate all structural metal parts from the process stream.
  • Trunnion-Mounted Pipeline Valves: For heavy transmission pipelines or line sizes above 8 inches, trunnion-supported configurations anchor the ball tightly on top and bottom bearings. This reduces operation torque and shifts seat load forces onto the body frame.

If you are updating technical drawings or ordering replacement components, tell me the operating pressure (or Class rating) and your preferred end connection (Flanged or Socket Weld). I can look up the exact manufacturer part numbers or help you build a clear bill of materials for your RFQ sheets.